An unexpected project. |
I'm not the kind of guy who bellyaches
about minor inconveniences – particularly those that will be short
lived. I can deal with a center seat in steerage on an airplane ride
of an hour or two without grumbling. I don't like it. Fortunately, I
don't often do it. But I will if I must.
It was in this spirit of resignation
that I faced a few days of cold showers when I returned home from an
eight-day house-painting stint in Florida to discover that my water
heater had given up the ghost. I wasn't surprised. When I purchased
this house in 2007, I was aware its water heater had some rust around
its base. It was obviously old at that point. I probably should have
insisted it be replaced as a condition of purchase, but didn't.
I'm not a fan of crawl spaces;
consequently, I take every opportunity to ignore mine. Once a year or
so I open the access door and, waving a flashlight around, take a
quick look to make sure nothing is blatantly amiss. In addition to
the water heater, the air handler is down there as well. I spent a
couple of days my first winter in the crawl space getting the furnace
back up to speed. It wasn't pleasant. (Oh, Grasshopper, home
ownership isn't all it's cracked up to be.)
The crawl-space access. The black thing in the right margin is a bookcase that had to be cleared and moved. |
My tri-level house is built on an
incline. The main floor is in the front with six steps leading up to
two bedrooms and a bath in the rear, and six steps leading down to a
bedroom, bath and my office. The crawl-space access is off the short
hall between my office and the downstairs guestroom.
As these nasty areas go, mine is the
Taj Mahal of crawl spaces. Through the access door, you drop down
about two feet to a dirt floor covered wall to wall in heavy plastic
sheeting. It only runs under the main floor. If it wasn't for the
main-floor floor joists, I could almost stand upright. As it is, I
have to crouch a little to move around.
Gee, looks fine to me. Why isn't it working? |
Situated just to the left of the access
door as you enter the space, the water heater is pretty accessible.
I'd estimate the old unit to be 30 years old or more. It was old
enough that the hot- and cold-water lines were copper that were part
of the unit. They extended from the top about eight inches where they
could be soldered on to the house lines. The 240V electric line was
hardwired through an opening in the top.
Water-heater manufacturers make a
short-squat unit for installation in confined areas such as a crawl
space. They are roughly 31 inches high and 24 inches wide. Weight:
about 100 pounds.
With only a few days between my Florida
visit and a planned trip to Tucson, I had intended to do some
writing. I haven't been very ambitious where writing is concerned
since Thanksgiving, doing the minimum to keep me in groceries, and
content for my Web site and blog at least somewhat current. I didn't
type a productive word while in Florida. I was due. In fact, I
considered not addressing the water-heater issue until returning from
Tucson. I could endure a few more days of cold showers, right? Right.
Curiosity, though, got the better of me
and I embarked on an Internet search for water heaters. After an hour
or two of comparing models and prices, I decided Home Depot was in
the ballpark. With one of its stores just a mile or so from my house,
I looked at what was available for store pickup. I found exactly what
I needed online and my store had it. I decided to go on a
fact-finding mission to see what delivery and installation might
cost. Jumping in the Toyota Yaris I have this week, I drove the five
minutes required to reach my Home Depot and headed for the
water-heater aisle. There I found Steve.
Steve and I talked water heaters for a
few minutes. He actually seemed to know what he was talking about –
not always the case at this store. Turns out that Home Depot has a
$20 delivery pilot program for appliances and such. They put the
merchandise on a pickup truck and unload it at your door. My store
happens to be one of the test stores. I didn't even get as far as
determining the cost for installation because Steve launched into a
discussion of compression joints for copper that eliminates the need
to solder. What! Hey, I can do this myself in a day, I thought.
Soldering would have added time and a lot of uncertainty to the
project. I've soldered copper plumbing before and it was a real
challenge. Taking soldering off the table filled me with enthusiasm
for the project.
I paid for the water heater/delivery
and set the delivery time for the next morning. The delivery guy
knocked on my door at 9:15 the next morning. My new water heater was
sitting in my carport. I flipped the guy ten bucks to help me carry
it down to my office.
A bigger job than installing the new
unit was disconnecting the old one. That involved draining the tank,
cutting the water lines, unhooking the electric lines and wrestling
the unit out of the crawl space.
Draining the tank; sounds easy, right?
Yeah, not so much. Opening the drain valve didn't produce so much as
a single drip of water. Not one, nyet, nada, zero, zip, zilch. Crap.
Thirty some years of sediment clogged the drain. I retreated to my PC
and searched “water heater won't drain” on the Internet. Two
solutions came up that seemed feasible. One, work an old coat hanger
into the drain to try to break the sediment loose. Two, use an air
compressor to force the sediment loose. I tried the coat-hanger
approach: no joy. My air compressor was already in one of the
upstairs bedrooms where a remodeling project is currently underway. I
fetched it. Hooking a garden hose to the drain, I took the other end
into the downstairs shower. Firing up the compressor, I forced air
into the hose and was rewarded 10 seconds later with a surge of
rusty, sediment-filled water squirting into the shower. I had to
repeat the operation several times because the sediment continued to
settle, blocking the drain.
Eventually the flow of water from the
tank ceased entirely. I disconnected the hose. I cut the water lines,
disconnected the electric and maneuvered the old tank off the
concrete blocks on which it was resting. I worked it to a point where
I could lay it on its side and then rolled it out of the way. With my
main goal being to get the hot water flowing again, I decided not to
waste any time or energy trying to get the old tank out of the crawl
space and then out of the house. I had no clue what I would do with
it at that point anyway. I left it on its side in the crawl space
(where it remains) and moved on to installing the new unit.
Where old water heaters go to die. |
Installation involved getting the new
tank down into the crawl space, working it into position, connecting
the electric, connecting the water lines, turning the water back on
and flipping on the water-heater circuit breaker. Easy-peasy.
Laying the new tank on its side in
front of the access opening, I eased into the crawl space and pulled
the tank in after me. Working it into place, I leveled it. I
connected stainless steal hoses to the three-quarter-inch male
connectors on the tank. The other end of the hoses had those
miraculous compression fittings that simply snapped over the ends of
the copper water lines. This is the greatest advancement since
scoopable kitty litter. Once the unit was in place, the installation
required about 15 minutes.
I turned the water line into the house
back on. My circuit-breaker box is outside; so, I headed out and
flipped the water-heater breaker. I didn't put anything away yet. I
wanted to make sure I had hot water. I figured 30 minutes would tell
the tale. I didn't smell smoke and decided I had managed not to muck
up connecting the two wires necessary to get the unit operational.
Oh, maker of hot water. |
I amused myself catching up on some
e-mails while I waited. Is this suspenseful or what? At the end of 30
minutes I turned on the hot water tap in the downstairs bath....COLD!
I cussed for three minutes and never repeated myself.
Storming out to the circuit-breaker
box, I ripped it open only to discover that I hadn't flipped the
water-heater breaker on, but had flipped the air-handler breaker off.
I flipped them both on and settled back in in front of my PC for
another 30-minute wait.
The screaming you may have heard around
6:00 that night was me celebrating the first trickle of hot water
from my bathroom faucet. I jumped, I danced, I cheered, I cried. It
was a spectacle that scared the cat and wrenched my back. If I was in
better shape – younger, I mean – I would have been turning
cartwheels in the front yard.
Clean up took another hour or so as I
returned tools to my shed, the compressor to the upstairs bedroom and
ran the vacuum. But I got my first hot shower in three days.
It was glorious!